A Protective Layer of Fiberglass

Fiberglass cloth draped over the bottom before initial trimming.
Fiberglass cloth draped over the bottom before initial trimming.

A layer of fiberglass on the bottom serves two purposes.  First, it provides a tough protective layer for rough treatment on a trailer or accidental grounding.  Second, it holds a nice, thick epoxy layer that makes the bottom more water proof.  Nothing is really water PROOF.  But epoxy is pretty close.  It takes a long time for water to migrate through unbroken epoxy.

It only takes a few days to add this beneficial protective layer, and now is the time!

We used 6 oz. 0-90 bi-axial woven roving.  Let’s break this down.  Six ounce means the fiberglass cloth weighs 6 ounces per square yard.  0-90 bi-axial means the threads in the cloth intersect at a 90 degree angle.  Woven roving means the fabric has a simple over-and under weave to it.  This cloth drapes well and will conform to the shape of our bottom.

Rough-cut fiberglass cloth is wet-out with epoxy.
Rough-cut fiberglass cloth is wet-out with epoxy.

When you apply fiberglass to anything, it’s held there with some form of resin.  In our case, we use epoxy.  If you do a good job, the resin fills the weave and displaces the air, making the cloth essentially invisible.  It’s really cool how this works.

 

 

Trim the edges with a sharp knife while the epoxy is still green.
Trim the edges with a sharp knife while the epoxy is still green.

While the epoxy is still “green” (partially, but not fully, cured), it’s time to trim the edges of the cloth with a sharp knife.

 

 

 

Fiberglass applied.
Fiberglass applied.

After the first coat of epoxy cures, we can 2-3 more coats to fill the weave and the cloth will disappear completely.

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