Level It, Measure It, Build a Scaffold

A laser level is a real time-saver when setting up the boat.
A laser level is a real time-saver when setting up the boat.

Now that the boat is upside down (a major accomplishment–check out how we did it in the post labelled “Roll Her Over“), the next step is to get it plumb and level.  Now let me just pause here and say, that plumb and level means absolutely plumb and level.  Any inaccuracy here will compound itself over the course of the project because there will be countless times when you need to determine if something is level or not.  If you can just plop a spirit level on it, that simplifies the measurement considerably.  If you have to resort to stringing up string lines every time you have to take a measurement, it takes a lot longer.  So get it dead level now.

So what does plumb and level mean?  Well remember in Plans, I said I had gotten a copy of the lines drawing for this boat?  The load water line on those plans tells you where the boat should theoretically float when loaded.  So that line is the one you need to draw on the boat and then get it level.  It doesn’t matter that the boat is upside down.  Level is level.  Then level the two corners of the transom.  When you have done that, the stem should be plumb (i.e. at an angle of 90 degrees) to the ground.

Now a laser level greatly simplifies this task.  Before these nifty instruments were affordable for the average boat shop, one resorted to a water level to get the boat level and plumb.  Builders used it to level buildings as well.  It’s a fine tool.  Look it up on Wikipedia!  Anyway, projecting a level laser line on the hull is a lot easier, so that’s what I used.

A straightedge reveals a hook in the bottom.
A straightedge reveals a hook in the bottom.

Once that’s done, you can determine how close your boat is to the original design.  This boat was very close.  The worst the keel was off was 1-1/16″ low at about station 4.  That was a combination of the chine and the keel being a little low–each about 1/2″.  The width was within 3/4″ over the whole length of the boat.  And there was about a 1/2″ concavity in the planing surface of the bottom, called a hook because it slows the boat down.  That’s not bad for a 60 year-old!  It took a good deal of time to determine this, but it was worth it.

A tape measure shows exactly where the strut palm and the hole for the rudderpost are located.
A tape measure shows exactly where the strut palm and the hole for the rudderpost are located.

Then of course there are alot of other things to measure and document–like where all the holes in the boat are.  A tape measure and digital camera are invaluable here.

The load water line is marked on the transom.  Do you think this boat had some leaking issues around the transom?
The load water line is marked on the transom. Do you think this boat had some leaking issues around the transom?

 

 

 

Some of the key design lines are easily marked on the boat with a pencil.  Look closely in the picture here to see where I’ve marked the load water line.

 

 

 

 

Finally, I needed to add a walkway to either side of my rack so I would have someplace to stand while I work on the hull.  I was hoping to be able to work from the shop floor, but I need to be able to reach the center of the hull while putting substantial leverage and/or weight on a tool.  Hence the scaffolding addition.

Scaffolding walkways make it easier to reach the center of the bottom with tools.
Scaffolding walkways make it easier to reach the center of the bottom with tools.

Armed with a good platform to work from and a good knowledge of where the boat is out of true, it’s time to take the bottom off.  That’s a story for another day…

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